Ask The Brewmasters

 View Only
  • 1.  Racking Arm Position

    Posted 07-19-2023 15:53

    Hello,

    In the constant pursuit of quality improvement, I have noticed something about fermentor racking arm orientation during fermentation and would like to solicit outside opinions. I'll explain, and then ask the question.

    Our SOP is to orient the racking arm slightly downward (in a 4-5 o'clock position) before filling the fermentor. From there, fermentation and cold conditioning proceeds as you'd normally expect. When it comes time to fine the finished beer, we will turn the racking arm upward so we are able to do a few brief bursts with CO2 through the racking arm in order to homogenize the fining agent in the beer. When rotating the racking arm upward from the 4-5 o' clock position, we will get a good bit of burping or bubbling due to a void that exists inside the racking arm since filling the fermentor (imagine holding a cup upside down and submerging it in a liquid, where a void exists inside the cup when the cup is submerged. You tilt the cup, and the void fills with the liquid, displacing the gas inside).

    With this in mind, here is my question: Is it possible that we are oxidizing the finished beer when rotating the racking arm upward, as we are filling that void inside the racking arm with beer? Conversely, recognizing that the void in the racking arm would contain some amount of O2 at the start of fermentation, would the yeast consume the oxygen in the void, leaving only CO2 to subsequently escape when we rotate the racking arm upward at that fining step? Obviously, there is an interface between fermenting beer and the void in the racking arm, so perhaps the O2 in the arm is consumed during fermentation, and so when we rotate the racking arm as described above, we are only displacing CO2. We have our reasons for leaving the racking arm oriented the way we do prior to fermentation, but if this is causing us to subsequently oxidize the finished beer when we rotate the arm, we must consider modifying our SOP!

    Thank you kindly for any insight.



    ------------------------------
    Travis Kocurek
    Brewer/Owner
    Hound Song Brewing Co.
    Columbus, TX
    979-942-7199
    ------------------------------


  • 2.  RE: Racking Arm Position

    Posted 07-19-2023 19:32

    Hey Travis, 

    We currently point our racking arms in the same manner as you (more 6 o'clock position), and have also heard/felt that bubble make its way out of the racking arm as its rotated up in preparation to begin spinning it. We check our FV DO's immediately before centrifuge, at the centrifuge outlet, and periodically at the brite as it fills and we generally see +/- 5 ppb all the way through. I imagine if this bubble were indeed oxidative we would see larger spikes in DO along the way. I don't have an answer as to what this bubble actually is but I'm really curious to see what others out here think! 



    ------------------------------
    Eddie Padilla
    Production Manager
    Smog City Brewing Co
    Torrance CA
    (310) 320-7664
    ------------------------------



  • 3.  RE: Racking Arm Position

    Posted 07-20-2023 13:45

    Just burp that bubble out before setting up block/bleed/hose, or burp it when you're filling the fermenter. Problem solved. 



    ------------------------------
    Matt Ryan
    Head Brewer
    Cedar Run Brewery
    Nokesville VA
    (703) 594-0420
    ------------------------------



  • 4.  RE: Racking Arm Position

    Posted 07-20-2023 13:44

    I'm curious to know why folks would leave the racking arm down during fermentation, only to need to rotate it later for finings, and then I assume to rotate it back down for transfer to BBT? Why not just go through primary and finings (we do a recirculation) with the arm up, and rotate once for transfer to the brite?



    ------------------------------
    Colin Vent
    Seventh Son Brewing Co
    Columbus OH
    ------------------------------



  • 5.  RE: Racking Arm Position

    Posted 07-20-2023 14:49

    We want to prevent early flocculating and dead yeast from collecting in the racking arm. That way when we do the CO2 bursts, we aren't shooting those back into suspension.



    ------------------------------
    Travis Kocurek
    Brewer/Owner
    Hound Song Brewing Co.
    Columbus, TX
    979-942-7199
    ------------------------------



  • 6.  RE: Racking Arm Position

    Posted 07-20-2023 14:50

    Travis, 

    We currently do a very similar process that Eddie (smog City) stated that they do.  We add our wort through the racking arm so that when we are doing multiple turns into a fermenter we get less stratification in the fermentation vessel on later batches.  We rotate the arm to 2 o'clock before we add the second batch of wort and then rotate it back to 6 o'clock.  We see little to no DO pick up in our fermenters. 



    ------------------------------
    Landon Swanson
    Head Brewer
    Pueblo Vida Brewing
    Tucson AZ
    ------------------------------



  • 7.  RE: Racking Arm Position

    Posted 07-21-2023 19:35

    We keep the racking arm up until transfer and just burp yeast/hops out of it as needed when we dump off the bottom of the tank. If you want to keep the arm down and are concerned about the bubble, just start with it up while filling the tank, then back down for fermentation. If there is still a bubble later on (and I think there will be), you know that it's CO2 from fermentation that was forced via gravity to collect in the dead leg of the racking arm during fermentation. 

    I like the idea of cooling in through the racking arm down for the first fill, and then up at an angle for second/subsequent fills to help avoid stratification. We see significant stratification on lagers after the second fill but I guess I just don't worry about it because it eventually mixes. Cant hurt to try getting rid of it from the get go though. 



    ------------------------------
    Sam Tierney
    Propagator Brewery Manager
    Firestone Walker Brewing Co
    Marina del Rey CA
    (805) 835-4459
    ------------------------------