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  • 1.  POF in lager

    Posted 02-20-2020 10:23
    Hi all,

    I have a head-scratcher. I'm getting POF in an maerzen that I've brewed countless times.

    Here's what I know:
    • Standard ingredients from well known, reliable suppliers
    • Brand new, fresh pitch of 34/70 lager yeast (which as we all know is POF-)
    • Pitch rate, wort aeration, temperatures all at normal specs
    • Normal attenuation, pH, etc.
    • Yeast was harvested and repitched a helles. Helles is totally clean, has zero POF (and is probably the best beer I've ever brewed).
    • Both the maerzen & helles were fined with 500ml/hl RFU isinglass, which was prepared and added to spec

    Here's what I don't know/am thinking:
    • I have not run any micro yet, but am assuming POF would have also been present in the helles if cause = micro. Right?
    • Nothing on Casey's Process Control to Prevent Medicinal/Phenolic/Astringent/Grainy Off-Flavors in Beer fishbone jumps out at me. There are plenty of things to chase down, but not a lot of variables that were terribly different between the maerzen and the helles (or any of the other countless lagers that I've produced).
    • I am suspicious of the isinglass addition (even though this was a routine dosage), only because I first noticed the POF 3 days after that addition, which took place well into cold maturation. That said, while I definitely tasted throughout the 1st ~13 days when pulling samples (and absolutely tasted during the VDK test @ 12.8 days) I don't have a record of any sensory between then and when I first noticed the POF @ 25.9 days. (BTW I have now changed my logs/process to indicate whether or not I tasted at each data entry to aid future troubleshooting.)
    • I am suspicious of the malt, even thought it came from a well known vendor, whom I've used extensively for many years. Why? Because:
      • We should always blame the maltster (just kidding)
      • While I've used this reliable European pils malt for many years, I rarely use it these days because most of our malt is now estate-grown. I just happened to sub the European pils on this one batch due to a timing issue. ie the Helles was brewed with our own barley and processed into pils malt by my local maltster (who did a killer job with it).
      • There's also the specialty malts in the maerzen (from the same well-known European supplier), however Casey's fishbone shows an inverse relationship between production of medicinal/astringent/grainy/phenolic off-flavors in beer and specialty malts, citing thermal decarboxylation of ferulic acid)
    So here I am, scratching my head and hoping to tap the collective knowledge base of MBAA. Please reply here if you've got any bright ideas or RCA advice as I try to get to the bottom of this. Thank you & Regards, John
    ​​

    ------------------------------
    John Bryce
    Charlottesville VA
    ------------------------------


  • 2.  RE: POF in lager

    Posted 02-20-2020 11:28
    Did you pull the samples for analysis directly from the fermentation/maturation tanks? Sometimes the zwickels will give false positives for bacterial infection.

    ------------------------------
    Frank Trosset
    Head Brewer
    Aslan Brewing Co
    Bellingham, WA 98225
    ------------------------------



  • 3.  RE: POF in lager

    Posted 02-21-2020 13:21
    Hey John,  any more info you could give regarding mashing temps and malt COA





  • 4.  RE: POF in lager

    Posted 02-20-2020 12:24
    Dear John,

    I realize that you are probably shooting for a malty beer, but is 3.9 plato a normal finishing gravity for you?  Do you have a stirred fermentation to compare wort fermentability to?  Also, in regards to the subsequent Helles, did that fermentation finish out drier than 3.9?  My thoughts here are micro contamination even though you may have ruled it out already.  If your Maerzen has POF and finished out to high, but your Helles does not have POF and finished out significantly lower, perhaps the first generation was not vigorous enough to out-compete some POF+ microbe(s) whereas the second generation was able to out-compete.  

    My second thought is in SA.  Can you rule out any human error in tasting?  Apart from doing micro, perhaps a GCMS analysis would give you more useful data.

    As a brewpub brewer myself, this gives me a small concern in using dried yeast (always blame the yeast lab!).  In any case, I am curious to hear what steps you take to remedy the situation.

    Thanks for all you do for the brewing community, John!!

    ------------------------------
    Chris Bogdanoff
    Head Brewer
    Heroes Restaurant and Brewery
    Riverside CA
    (951) 248-0722
    ------------------------------



  • 5.  RE: POF in lager

    Posted 02-20-2020 22:22
    Hi John,

    So I mostly agree with Chris. One other thought, perhaps your yeast has a low level wild yeast infection and the specialty grain/mashing schedule gave them enough ingredients to create a detectable Phenolic note. Also I do know that POF- strains can become POF+ if exposed to certain conditions and stresses but I highly doubt that happened considering I don't think that yeast strain has that ability and it would have showed up in the Helles

    Reade

    ------------------------------
    Reade Huddleston
    Head Distiller
    Butte MT
    ------------------------------



  • 6.  RE: POF in lager

    Posted 02-21-2020 12:06
    Is the phenolic characteristic that of 4-vinyl guaiacol (smoky, clove) or could it be chlorophenol (musty, medicinal)?  Coming at this if there were no micro issues causing the POF, using chlorine-containing cleaners could potentially cause chlorophenol to present itself.  In low concentrations, it could mimic similar POF sensory characteristics as that of 4-vinyl guaiacol.  Do you use chlorinated caustic for cleaning tanks?

    ------------------------------
    Rick Blankemeier
    Quality Assurance Manager
    Belching Beaver Brewery
    VISTA CA
    (303) 246-0309
    ------------------------------



  • 7.  RE: POF in lager

    Posted 02-21-2020 12:07
    Hi John,

     Take another look at your Mashing/ Mash conversion temperatures​ and an increase to your mashing temperatures could help.
     POF issues while primarily are attributed to infection and Wild yeast, can be caused by low temperature of Mashing and Mash Conversion. 
     Share your mashing /mash conversion temperatures and grist raw materials so we can review them.
     Let us know how it goes!

    Best Regards,

    ------------------------------
    Chika Ezeani
    Brew Master
    Kerry, Americas Region
    Beloit WI
    (608) 201-9707
    ------------------------------



  • 8.  RE: POF in lager

    Posted 02-21-2020 12:07
    I would agree with the posters above in that micro contamination should not be dismissed without testing for it. While there are no shortage of potential causes, it would seem prudent to rule out the most likely cause first before moving on to other possibilities.

    ------------------------------
    Andrew White
    Lab Manager
    Half Acre Beer Co
    Chicago, IL
    ------------------------------



  • 9.  RE: POF in lager

    Posted 02-21-2020 22:26
    When I had this issue, I tracked it down to an infected aeration stone.

    How do you filter incoming water? Another possibility is that the municipal water source added a higher than usual dose of chlorine for some reason and your filter system might not have been able to keep up. I've seen this happen to a few smaller brewers that don't have robust RO systems. Since it's a short term burst, it might only infect a single batch.

    Some stainless cleaning agents like Bar Keepers Friend will cause chlorophenols if not thoroughly rinsed and cleaned again with a caustic or alkaline cleaner.

    ------------------------------
    Eric Hansen
    Brewer
    Octopi Brewing
    Waunakee WI
    ------------------------------



  • 10.  RE: POF in lager

    Posted 02-24-2020 10:40
    Edited by Andy Tveekrem 02-24-2020 10:39
    Thanks for all of the feedback. I'll start by answering your questions, then I will provide new information/thoughts...

    • @Frank Trosset - Yes, pulled from both zwickle and tank bottom (but good idea!)
    • @Mike Doehnel - stirred mash @ 65C for 30 min, then a 36 min ramp to 78C. COA is below. (Key: pils/spec malt 1/spec malt 2  NR=Not Reported)
      • Malt Color: 4.5 EBC/85 EBC/28 EBC
      • Moisture 4.5%/5.6%/6%
      • Extract (dry) 81.9%/75.4%/77.4%
      • Friability 87.2%/NR/NR
      • Glassy kernels 1.2%/NR/NR
      • Wort pH 5.83/NR/NR
      • Total Protein 10.3%/NR/NR
      • Kolbach 41.4%/NR/NR
      • Unfortunately, the large European maltster doesn't report DP, AA, or FAN; whereas my local maltster does.
    • @Chris Bogdanoff​ -
      • There are a lot of dextrins in this wort, but 3.9P is on the high side of true to brand for this beer. RDF for this batch was 60.6% whereas 63-64% RDF is typical for this brand. That said, remember that the pils malt was a substitution vs the (slightly more modified) estate-grown pils typically used in this brand. Also, there's typically a long tail on the first cycle of 34/70. I bet the next time I check FG, it will be 1 or 2 tenths lower.
      • RDF on the helles was 64.3%
      • This is a tiny brewpub, we don't have GCMS
      • No, I can't rule out human error in tasting - more on that below.
      • I never said that it was dry yeast (I use both liquid and dry), but in this case it was. I've started up 34/70 via dry yeast many, many times and it's always gone well/been clean. I'm not inclined to lay blame there. I do see a longer tail (as mentioned above) on the first cycle with most dry yeasts, and definitely this one.
    • @Reade Huddleston​​ - can't rule out wild yeast yet, but I think it's very unlikely
    • @Rick Blankemeier - very good points, but there is zero chlorine in that brewery. At its peak, I'd describe it as rubber/burnt rubber. 
    • @Chika Ezeani - See above for mash/materials info. I assume low is < 65C? I'd like to read more about low mash temps causing POF...is this the ferulic acid issue I mentioned briefly above? Can you point to any resources?
    • ​​@Andrew White​​ - That is obviously true - no one is suggesting otherwise. That said, my money is on the root cause NOT being micro and I want to understand all potential non-micro causes.
    • @Eric Hansen - It's not the stone. Stone gets soaked in nitric acid between each use, then I run 185+ water through it for 30+ min prior to cast. This place is on well water. No chlorine in the water or brewery.

    New Information/Thoughts
    1. I tasted again on Saturday and could barely notice any POF. It's still there but substantially dissipated. That said, I thought the same thing at 33.8 days, then got it again big time at 42.7 days. It will be interesting to see what I can/can't taste later this week.
    2. What are potential causes in which the POF could dissipate over time?
    3. Does that mean the POF is adhered to yeast/protein in the haze and is dropping out over time?
    4. I drank Simply Orange juice every morning for a decade. Almost exactly 1 year ago, I tasted the exact same phenolic note in their juice. I tried several different bottles and got it in 3 or 4 of them. It was disgusting, I couldn't drink the stuff, and I moved on to a different brand. My wife thought the juice tasted fine. I reported it to Coca-Cola and reached out to a few food science friends about my experience. My memory is hazy, but I believe someone told me POF can occur in fruit juice via a reaction with stabilizers. 
    5. The isinglass is stabilized with sodium metabisulphate. Any chance the stabilizer could react to cause POF? If so, what would it be reacting with that would be in this batch and none of the (countless) others?  


    ------------------------------
    John Bryce
    Charlottesville VA
    ------------------------------



  • 11.  RE: POF in lager

    Posted 02-24-2020 11:48
    Hi John,

    Have you had other qualified tasters do a blind tasting of the batch? A single taster is prone to error, especially once you have convinced yourself that there is something wrong with the beer.

    Another thought: you describe the taste as rubbery and burnt rubber. While that could be phenolic that could also be yeast autolysis. Was the yeast removed from this beer in a timely manner? Was there anything that may have lead to premature yeast death?

    Good luck,

    George de Piro
    Chief Brewing Officer
    Druthers Brewing Company
    Saratoga : Albany : Schenectady






  • 12.  RE: POF in lager

    Posted 02-24-2020 13:16
    There are no other qualified tasters. Would be great if there were! Regardless, I'm pretty confident in what I am tasting, know when not to be confident, and have a decent amount of sensory training. I think the POF is probably just barely at my personal threshold for that particular attribute. 

    You can see how frequently yeast was dropped in the fermentation control log and there are no conditions that would have stressed the yeast any more/less than typical. There were no process changes for this batch, aside from the malt substitution. FWIW, yeast autolysis has always presented as "meaty" to me.

    ------------------------------
    John Bryce
    Charlottesville VA
    ------------------------------



  • 13.  RE: POF in lager
    Best Answer

    Posted 02-25-2020 13:55
    Hi John,
    I've found "smokey / phenol / peat" flavor from problematic caramel malts. I suggest you make an ASBC "malt steep" with the caramel malt you used and see if that might be the source.
    Regards,
    Daniel Carey
    New Glarus Brewing Company

    ------------------------------
    Daniel Carey
    Brewmaster
    New Glarus Brewing Company
    New Glarus WI
    (608) 527-5850
    ------------------------------



  • 14.  RE: POF in lager

    Posted 02-24-2020 12:59
    Hi John,
    I see that you mentioned a burnt rubber-like aroma.  The only time I've ever encountered that was from advanced yeast autolysis. Not sure if that's the root cause, just my 2 cents. I wouldn't expect it to lessen over time once it was in the beer,  so you may have something else going on. 

    --

    Andy Tveekrem
    Market Garden Brewery
    216-392-0466





  • 15.  RE: POF in lager

    Posted 03-04-2020 11:17
    Hi John,
     
    A mash temperature of 65 C is fine​ and low mash temperatures below 60C with malt barley, adjuncts like Wheat,Corn and barley will extract Ferulic acid.
    Ferulic acid is converted to 4- Vinyl Guaiacol ( 4VG) by some brewing yeast which are PoF positive.
    Check out : Control of Ferulic acid and 4 VG in J.inst. Brew, September - October, 1996, vol.102, pp. 327- 332 by Ian Mcmurrough et al.
                       
    Ferulic acids in Cereals Czech J. Food Sci., 33, 2015 (1): 1-7 by Huseyin Boz.
    Hope this helps!

    ------------------------------
    Chika Ezeani
    Brew Master
    Kerry, Americas Region
    Beloit WI
    (608) 201-9707
    ------------------------------



  • 16.  RE: POF in lager

    Posted 03-05-2020 19:21
      |   view attached
    Hi John,

    First off, I wonder if you have made any more progress on solving this problem. If so please let us know. In hopes of answering some of your questions I have attached a lit-review paper I did ages ago. It took some digging for me to find the doc and it may not be my best writing or the most up-to date paper but I think it might be a jumping off point. Hopefully it adds some clarity.

    ------------------------------
    Reade Huddleston
    Head Distiller
    Butte MT
    ------------------------------

    Attachment(s)



  • 17.  RE: POF in lager

    Posted 03-11-2020 19:17
    Edited by Walter Heeb 03-11-2020 19:16
    Just wanted to post a follow-up with some new information...

    As suspected, micro (LCSM & LWYM) came back clean. 

    I suspect that @Daniel Carey​ is right on here. I have not had time to do the hot steeps as he suggested, but I absolutely will do that (hopefully next week). 

    I tasted the previous batch of the same brand side by side with this batch and was surprised to notice POF there as well but at an even lower level. It was incredibly faint, but definitely there. Nobody else around here has picked up on it in either batch, so I must be pretty sensitive to it. What's interesting is that the previous batch is nearly identical with the following exceptions:

    • different base malt
    • same 2 specialty malts but different lot numbers
    • slightly more specialty malt (0.6%)
    • stronger (by 0.4P) wort out of the brewhouse 

    The base pils malt in the more recent/problematic batch was from the same European maltster who produced the specialty malt; whereas, the base malt was estate-grown, locally malted pils for previous batches. 

    Also, thanks to @David Kapral who pointed out to me offline that, "barley from natural rainfall areas can have, are more prone to, phenolic off notes than barley from irrigated fields. You might pick up the off note by tasting first wort. You may want to ask the maltster if they analyze for phenolics and if they blend based on phenolic levels."

    This may be one of those times when we actually can "blame the maltster."

    I'll report back on the hot steeps once I've done those, as well as anything I hear back from the maltster.​

    I still have malt samples - who could analyze the malt I have on hand for phenolics? Perhaps @Aaron MacLeod?

    ------------------------------
    John Bryce
    Charlottesville VA
    ------------------------------



  • 18.  RE: POF in lager

    Posted 02-19-2024 07:53

    I apologize for failing to follow up on this. Life got busy but EP301 of the Master Brewers Podcast led to rehashing this post. Dan was right - it was the specialty malt, which came from a major European maltster. Like a dummy, I hadn't chewed the malt before I added it to the mill. Probably because I'd used the same product many times before and got lazy. The off-flavor was prominent in the hot steeps, then I chewed some of the malt that I still had on hand, and boom: there it was, clear as day.



    ------------------------------
    John Bryce
    Charlottesville VA
    ------------------------------


  • 19.  RE: POF in lager

    Posted 02-19-2024 15:01

    Hi John,

    Thanks for the comment.

    It's worth mentioning that making consistent drum roasted malts is incredibly difficult. Not only can it be a fire hazard (thus the smoke taint?), it's a small batch process. So even the best maltsters, day in day out, cannot be absolutely perfect. Making such malt is equal parts art and science. The few maltsters that run drums are really good at it, however, on very very rare occasions, I've found smoky taints in drum roasted malts. I feel strongly that making hot steeps of all malt lots received is a good investment. Better to catch an issue while the bags are in the warehouse rather than in the Bright Beer Tank.

    Cheers,

    Dan Carey






  • 20.  RE: POF in lager

    Posted 02-19-2024 17:47

    John, 

    I also experienced this exact thing a couple years back (2020?) and got too busy and forgot to respond! I also agree with everything you've shared with the update. We had the same lot show back up a month after we got through our first pallet. I absolutely identified the smokey flavor in a specific specialty malt from a European maltster after chewing the grain.  I felt awfully silly for getting through a number of brews before identifying the source by a simple sniff and chew!



    ------------------------------
    Brendan McGinn
    Director Of Brewing
    Zipline Brewing Co
    Lincoln NE
    (402) 937-1994
    ------------------------------



  • 21.  RE: POF in lager

    Posted 02-24-2020 13:16
    Hi John:
    I would tend to suspect a micro infection.  You will have to test to confirm.  It did not appear in your Helles because you harvested the yeast on day 10 and the off flavor did not appear until 16-21 days later.  The source of infection may be from the issenglass addition, or any one of your samples or dropping yeast, if the fittings weren't perfectly sterilized.

    ------------------------------
    David Gunn
    Diploma Brewer / Quality Consultant
    Kenosha Brewing Co
    Mukwonago WI
    (414) 234-6790
    ------------------------------



  • 22.  RE: POF in lager

    Posted 02-24-2020 14:41
    Hi John
    I think Rick B. has some good suggestions and this triggered something that may be worth discussing.   True the phenolic like flavor is attributed to 4VG and the formation of this compound is well documented as many colleagues have pointed out.  However, if your off-note is not 4VG but still phenolic-like it could be from ethyl phenols and these come from Brett. infections.  Two ethyl phenols that I have tracked with flavor defects are 4 ethyl guaiacol and 4 ethyl phenol and these will be produced by Brett if present during or post fermentation.  So if your isinglass finings could have Brett. or if you have used that nasty British Fungus recently then chances are this could be a factor.
    ETS Labs in Northern California has a relative cheap assay (~$80) that could confirm if ethyl phenols are present.  I forget exactly thresholds but they are in the 800 - 1000 ppb range. 



    ------------------------------
    Eric Samp PhD
    720-201-6973
    ------------------------------



  • 23.  RE: POF in lager

    Posted 02-24-2020 15:13

    Hi John
    a number of years ago we had a phenolic taint in a large brewery I worked in - in Australia. 

    a large technical team took an age to solve it. 

    turned out to be a fungicide on wooden pallets that some empty cans were stored on. From memory I think the compound was isolated as Tri-bromo-anisol - similar to TCA cork taint in wine. Extremely low flavour threshold - in parts per billion. 

    are you using any wooden pallets? Malt on wooden pallets / isinglass etc? 

    good luck and I'll follow with interest and certainly if I think of anything else will be in touch.  

    cheers 



    ------------------------------
    Colin Paige
    Round Corner Brewing
    Co-Founder & Head Brewer
    colin.paige@roundcornerbrewing.com
    +44 7957 590463
    Melton Mowbray
    Leicestershire
    UK
    ------------------------------



  • 24.  RE: POF in lager

    Posted 02-25-2020 22:44
    In agreeance with other posters, micro or the malt are likely candidates. 

    Similar to the suggestions regarding water source or TCA-like ingress, I troubleshot a similar taint recently which was ultimately a water based micro issue. 

    Microbial growth had occurred in our filtered water lines and subsequently the liquor tanks which displayed varying levels of a phenolic/musty/medicinal character.  Was there any stage where the wort or isinglass came in contact with liquor post-boil, especially non-heated? We found the taint to be mostly absent in the HLT, likely due to flashing off. 

    Whirpool/HEX dilutions? CIP rinse water left in the HEX or transfer lines? Isinglass hydration? 

    For us, we discovered it downstream trapped in the lenticular filter discs as a result of filtered water rinsing. We never perceived the character in unfiltered beers.

    ------------------------------
    Wilson Hede
    Beersmith Gastropub
    Beijing, China
    ------------------------------



  • 25.  RE: POF in lager

    Posted 03-12-2020 12:46
    John: What is the heating soruce in the kettle? Phenol taints readily occur if there is burn-on from a previous brew and if the surafce has not been cleaned of the burn-on. If it is a direct- fire coil, the underside of the coil can be where the brun-on is. And for internal calenadria, inside bottom bart of tubes. And maybe its a situation where teh boiling surface is fully visible (dimpled section) so there is no burn-on.

    ------------------------------
    Jaime Jurado
    Ennoble Beverages
    Forty Fort PA
    (210) 240-4731
    ------------------------------



  • 26.  RE: POF in lager

    Posted 03-12-2020 16:25
    Hey Jaime,

    Interesting...

    This is a direct fire kettle (no coil or calendria). It gets CIP between each brew, so I don't think fouling/burn-on is the culprit in this case. Also, the POF has been limited to a specific brand and has never showed up in more delicate brews (ie helles, pils, etc) or in another very similar brand that uses different malts.

    ------------------------------
    John Bryce
    Charlottesville VA
    ------------------------------



  • 27.  RE: POF in lager

    Posted 03-06-2020 12:14
    Hey Bryce,
    I was waiting for someone more technically savvy to jump in to completely solve your mystery before I chimed in. However, there is one thing that has not been mentioned- although it is a long shot.
    Is it possible that the malt itself was the source? I ask because I once brewed a Maibock with a European Pilsner malt that we use all the time and the resulting beer had a strange almost smokey like phenol.
    It came to light later that some of the malt had gotten wet at the supplier, grew mold on it, then was stored long enough to dry so that no one noticed any problem. The only clue for me that the off flavor did not come from fermentation, was that the mash had a similar aroma but was much more subtle than in the finished beer. It was not detected in the wort.

    I had never encountered that particular off aroma before, nor have I since, but I distinctly remember it. Not sure if you noticed anything during the brew, but this explanation could fit the bill.

    ------------------------------
    Jonathan Porter
    Owner / Brewer
    Smog City Brewing Co
    Torrance CA
    (310) 320-7664
    ------------------------------



  • 28.  RE: POF in lager

    Posted 03-10-2020 12:42
    Bryce

    I wanted to comment on the reply by Jonathan Porter. We had the same problem , which we referred to as smokey, that defied resolution. All samples sent out for analysis tested negative, no micro, no wild yeast. The problem would come and go.  We changed out everything we could,yeast specialty malts, anything that went into the beer. Except the silo malt, which was used in both smokey brews and clean ones, so we concluded that couldn't be the source.. An ex-maltster posited that it could well be that the malt got wet/damp and only portions of the silo contents went "rancid" (his term). As we had had a leak in the silo this seemed a real possibility. Silo emptied and problem resolved itself. Coincidence?

    Don Thompson