Hello Matt,
I agree with the responses from our MBAA community, and these will be very helpful in our trouble shooting on this issue.
In light of the new information provided, did anything change with your recipe and mashing processes especially your protein rest? Can you check and confirm that the materials are proteins and not glucan complexes?
The Biofine Clear dose is very high at 171 g/hl. I would suggest reducing it with optimization trials back to 90 g/hl max dose of Biofine Clear and rousing and mixing after transfer for 5 minutes if you want.
Also raise Calcium content to a minimum of 100 ppm.
Are trub levels high? Trub can bind to yeast, slow fermentation & flocculation.
Use Whirlfloc 4 to 8 grams per barrel, add at end of boil to flocculate trub, significantly reducing trub binding to yeast.
Also confirm that final gravities are according to your spec. Is fermentation also lagging? Are trub levels high?
Confirm Wort samples for salt analysis just to confirm Calcium levels.
Also check Wort pH. High pH can affect flocculation.
Hope this helps! Keep us updated.
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Chika Ezeani
Brew Master
Kerry, Americas Region
Beloit WI
(608) 201-9707
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Original Message:
Sent: 08-23-2023 11:54
From: Matt Yergey
Subject: Long Clarification Times
Hoping for some helpful insight into an issue we've been having for a little while now. We are experiencing very long times for our beers to clarify in the brite tanks, like 14+ days long.
We moved locations and installed an RO system, and the increased time to clarify started around that time. We add salts and target a minimum of 50 ppm of Ca in every brew. We use silicone dioxide ( we've used both biofine clear and sil floc brands) as a clarifying agent. We've done dosing rate tests, generally seeing consistent results of more being better (no signs of "fluffy bottoms" in these tests), but we cap our tests at 200 mL/bbl, which is much higher than the other brewers in the area I've spoken to about their dosing rates. Using that dosing rate of 200mL/bbl we see long conditioning times, with the proteins stratifying before finally settling, leading me to believe we may be dealing with a "fluffy bottoms" situation. So we tried several dosing rates on full batches between 50mL/bbl and 150mL/bbl, those beers seemed to have similar clarifying times, though on the lower end there was no signs of the stratification, but the overall clarity was poor.
This is an issue across styles, no sign of hop heavy beers being a particular problem. These conditioning times are killing our production, but I'm not willing to sacrifice product quality to turn tanks over faster.
Thanks for any insights,
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Matt Yergey
Head Brewer
Yergey Brewing
Emmaus PA
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