Ask The Brewmasters

 View Only
Expand all | Collapse all

Co2 scrubbing with lagers to reduce sulfur levels

  • 1.  Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-07-2023 21:43

    I was recently listening to an interview with Dovetail Brewing.  They mentioned that they use Co2 scrubbing for their lagers.  They bubble in through a carb stone and release the Co2 from the blow off valve.  I assume this is to reduce cold conditioning time.  They say that they do this for about a day.  We don't produce many lagers, and I haven't ever done this, but it peaked my interest.  

    Is this a common step in modern lager brewing?  When in the process is Co2 scrubbing typically done?  



    ------------------------------
    Patrick Brown
    Brewer
    2nd Story Ale Works
    Tokushima, Japan
    ------------------------------


  • 2.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-08-2023 12:52

    If you are patient and lager properly you won't need to do this.  This must have an effect on head retention though.



    ------------------------------
    Ivan Dedek
    Brewmaster/Food Scientist
    Meier's Creek Brewing
    Cazenovia NY
    ------------------------------



  • 3.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-08-2023 13:58

    We do this when we centrifuge our hard seltzer using the same in-line carb stone we use for carbonation, just at a much higher flow rate.  It is a very efficient way to blow off volatile aromas.  We also tried it once with a small batch lager that had just a touch too much sulfur with good effect.  It does have an impact on head retention and hop aroma, but depending on the beer and your time constraints, it might be a worthwhile compromise.



    ------------------------------
    Jeremy Castellano
    Director of Brewing Operations
    Mission Brewing
    San Diego CA
    (619) 544-0555
    ------------------------------



  • 4.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-08-2023 14:36

    I would also be concerned with blowing off hop aromatics. 



    ------------------------------
    Nassim Sultan
    Brewer/Free Agent
    nassimsultan@gmail.com
    ------------------------------



  • 5.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-08-2023 13:58

    Hi Patrick,

     I would say this is not common at all and is to be avoided unless absolutely necessary to reduce, for example, high H2S levels or to bubble down high DO. Even then, best practice would be to blend away beer treated in this manner. In addition to high CO2 use and the inherent non-sustainablity of such a practice, it can also strip other desirable volatiles such as esters, and other compounds thereby rendering the beer lifeless and without character. If a brewery has consistently high offensive sulfur aroma in their beer, routine stripping is not the way to address the issue, rather they need to investigate/remedy possible root causes such as poor yeast health/nutrition, inadequate yeast pitching/growth resulting in sluggish fermentations, high water sufate content, etc.



    ------------------------------
    Phil Leinhart
    First Key Consulting
    Cooperstown NY
    (607) 237-4468
    ------------------------------



  • 6.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-08-2023 19:53

    Head retention reduction, the loss of desired aromatics and the CO2 usage are all downsides or potential downsides that I was concerned with.  However, there must be a technique to mitigate the loss of head retention and preferred aromatics because high quality lagers are made using this process.  

    Questions I have are:

    1. Is this done under pressure?  I am assuming a spunding valve would be used to maintain a steady head pressure and reduce foaming in the tank.
    2. What kind of flow rate would be used for the CO2?  A slower flow rate would give you more time to be sampling and deciding when you have reached the proper level however, there must be some sort of minimum flow rate needed to push out the sulfur.
    3. At what temperature would this be best performed? 


    ------------------------------
    Patrick Brown
    Brewer
    2nd Story Ale Works
    Tokushima, Japan
    ------------------------------



  • 7.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-11-2023 14:05

    A brewery where I used to work used to add a small amount of dry hops (less than 0.1 lb/bbl) to their Hefeweizen late in fermentation to scrub sulfur by creating nucleation sites in beer that was supersaturated with CO2. I doubt it was necessary after we dialed in our yeast pitch and oxygenation rates, but I still thought it was clever and it might be transferable to certain types of lager fermentations.



    ------------------------------
    Joe Walts
    Quality Manager and R&D Brewer
    Karben4 Brewing
    Madison WI
    ------------------------------



  • 8.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-11-2023 09:43

    This used to be a routine practise in the 70's to reduce Air and increase CO2 levels in lagers.

    One can also scrub of DMS from fermenter CO2 with activated carbon prior to storing CO2 for later use. The activated carbon can then be steam cleaned for reuse.

    In a mainstream lager, reduction of foam stability or volitiles was not noticed. Are these factors academic or real?



    ------------------------------
    Alex Speers B.Sc. (Agr.), Ph.D.,FIBD
    Kootenay Consulting
    ------------------------------



  • 9.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-11-2023 14:04

    Hi Patrick,

    One thing that has not mentioned is to begin by verifying the type of sulfur being detected. Sulfurs can be confused and it's good to know what type of sulfur is causing the off-aroma.  If the problem is H2S, copper is a handy way of binding it.  If your kettle has no copper content, you can easily use some type of sacrificial copper, like a piece of copper tubing, to add a bit during the boil.  Based on the photos of your brewhouse I found on the web, I would be surprised if you have any copper exposed to wort.

    Wine labs use a pretty handy test to diagnose sulfur type by adding different reagents (copper, cadmium, and ascorbic acid) to wine and using aroma sensory only (copper and cadmium are toxic to consume at high levels!) to categorize the sulfur.  This link provides a nice description of the method.  If you don't want to mess around with this, just toss a piece of copper tubing into your kettle and see if you notice a reduction in sulfur.  These meeting notes from a District Rocky Mountain meeting in 2013 include some anecdotal information about this subject.

    Cheers!

    Ashton



    ------------------------------
    Ashton Lewis
    Manager of Training and Technical Support
    BSG Craftbrewing
    MBAA District Great Plains, Technical Chair
    Springfield, Missouri
    (417) 830-2337
    ------------------------------



  • 10.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-11-2023 15:35

    CO2 rousing is definitely an effective way of reducing some sulfur compounds in your beer. I've seen it done/done it just before filtration (not just in lagers). Flow rates are going to be so variable based on your batch size, tank size and sensory load that you're probably best trying it out yourself. 'Vigorous' is what I would suggest.

    I do agree with many of the downsides listed by others here, but Janelle Harmon did a very interesting presentation on the weighted impacts of 'positive' vs. 'negative' compounds on lager beer regarding consumer preferences at the ASBC meeting in Providence last year. It suggested that consumers are more sensitive to negative compounds (I think mercaptan and H2S were the ones cited) than positive ones (isoamyl acetate), so re a CO2 scrub, you're probably winning more than you're losing by getting rid of some of those sulfurs.

    More than anything, I worry about the cost/sustainability (not as big a concern if you have CO2 recovery as Alex says) and establishing a consistent rousing process may be a challenge. A day-long rouse seems extreme to me, and begs the question of whether it takes a day to get everything out of the beer or whether the SOP errors on the side of overkill just to be sure. In either case, I feel like Phil's points re looking at other process inputs are well-founded instead of sending CO2/money out the window and creating a potential safety hazard if it's not monitored well.




    ------------------------------
    Craig Thomas
    Abstrax Hops
    Tustin CA
    ------------------------------



  • 11.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-12-2023 11:45

    I think Craig makes a great point about customer perception! At the end of the day, if CO2 scrubbing is more positive than negative, then it's probably worth at least trying.

    One other thought comes to mind, though: as Dan Cary highlighted elsewhere in this thread, CO2 can contain significant levels of O2. In light of this, I'm curious about the ASBC presentation: to what extent did it consider the negative repercussions of oxidation? Put differently, I don't doubt that in the short run the benefits could outweigh the drawbacks, but in the long run I fear oxidation and shelf stability. 



    ------------------------------
    Nassim Sultan
    Brewer/Free Agent
    nassimsultan@gmail.com
    ------------------------------



  • 12.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-11-2023 19:39

    Hi Patrick 

    This is sometimes done with problematic beers but is not common or the norm. Some yeast strains produce more SO2 than others. Lager brewers like a bit of SO2 in their beer (3-6 ppm) for flavor stability. Bubbling the BBT with CO2 not only removes sulfur compounds it also is deleterious to foam and all of the fine aromas you worked so hard to develop. Plus CO2 can contain significant levels of oxygen.

    Cheers

    Dan Carey 

    New Glarus Brewing 

     






  • 13.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-14-2023 07:57

    Hi folks,

    Could anyone, maybe Daniel or Nassim, expand on the idea of CO2 containing significant levels of oxygen? Do you mean as a result of impurities from your supplier or CO2 recovery system? That should not be the case, or if it is you would want to rectify it asap, no? That issue would be adding to DO pick up across your entire cellar and packaging operation even if you're not scrubbing. Personally I've never seen O2 pick up after adding CO2 (carbing or scrubbing) to beer. 

    Cheers,



    ------------------------------
    Francesco Mayell
    Lead Brewer
    Brixton Brewery
    London
    02036098880
    ------------------------------



  • 14.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-14-2023 10:49
    Edited by Lars Larson 12-14-2023 11:26

    Hi Francesco, great question! Before I get to my thoughts, I want to clarify my initial comment: in light of what Dan had said, I merely wanted to highlight that the positives to be gained by CO2 scrubbing could come at the expense of oxidation. Regardless, I'd also love to hear more from Dan.

    Here's what I've found from a little bit of research: beverage grade CO2 isn't going to be 100% pure (even research grade is only 99.999% pure). In the US 99.9% pure seems to be pretty standard for beverage grade CO2. This leaves 0.1%/1000 ppm for other compounds. Typically oxygen isn't the only compound that makes up that other 0.1% and it seems that the typical max level of O2 in beverage grade CO2 is 20-30 ppm. 

    20-30 ppm O2 isn't a lot in general, but let's consider the target DO levels for packaged beer: 150 ppb or less (ideally much less). For context 20-30 ppm is the equivalent of 20,000-30,000 ppb. In other words, CO2 scrubbing has the potential to add meaningful levels of oxygen to finished beer depending on how much CO2 is used.

    The next question that comes to my mind is "So what? When we force carbonate we have to use CO2 and so we're necessarily adding some O2, so why does adding a little more via CO2 scrubbing matter?" I don't have measurements to form an answer, but my initial thought would be that problems arise from the additive nature of carbonating and scrubbing: sure, you're only adding a little more O2 from scrubbing, but you're adding it on top of the O2 you will be adding at the point of carbonation.

    To be clear, this is just my thought process on this issue--I could be off base. I'm just kind of thinking aloud here.

    (Side note: the presence of oxygen in beverage grade CO2 seems to be one more reason to use spunding valves!)



    ------------------------------
    Nassim Sultan
    Brewer/Free Agent
    nassimsultan@gmail.com
    ------------------------------



  • 15.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-14-2023 15:47
    With all the excellent/valid discussion around oxygen content of beverage grade CO2 I feel I should clarify my response. My main experience using CO2 to reduce O2 content of high DO beer was with collected , very high purity gas..

    Best
    Phil
    Sent from my iPhone




  • 16.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-14-2023 15:47

    Thanks Nassim for your post. I agree with your comments, especially the value of natural carbonation.

    The only thing I can add is that having a bit of SO2 (3 – 6 ppm) in your BBT beer is very helpful for shelf stability assuming you will package for distribution.

    I can see bubbling a BBT if you have a problematic batch with high H2S or DMS but I would not recommend bubbling as a normal practice. The best course of action would be to address the root cause of those sulfur compounds.

    Brewers in the US need to keep SO2 below 10 ppm but for most that is not a problem.

    Regards,

    Daniel Carey






  • 17.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-14-2023 10:49

    Hi Francesco,

    If you purchase your CO2, it is most likely as "Beverage Grade" which by definition can contain maximum 30 ppm oxygen.

    Cheers,

    Dan Carey






  • 18.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-14-2023 15:48

    Beverage Grade CO2 can contain 50 ppm O2, according to Matheson Gas.



    ------------------------------
    Alexander Kopf
    Brewer
    Northwoods Brewing Company
    alex@northwoodsbrewingcompany.com
    ------------------------------



  • 19.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-15-2023 06:22

    Thanks for your responses Dan, Nassim, Alexander!

    And apologies to the OP for sidetracking this discussion, but the potential ramifications of O2 impurity in brewery CO2 has piqued my curiosity! I agree that scrubbing beer to remove unwanted volatiles is not ideal as an SOP for the reasons already mentioned (blowing off other aromatics, foam stability, even clarity issues from collapsed foam) and is better addressed by adjustments in the fermentation stage. I would reserve it for "emergency" situations. 

    As far as O2 pickup however, even accepting that beverage grade or recovered CO2 will contain oxygen in the 30ppm range, does anyone have any empirical evidence that this oxygen will dissolve into the beer? Even if Henry's law tells us that the gas will equalize across the gas/liquid interface, as I recall oxygen is way less soluble than CO2. 

    Consider this example from my brewery. We carbonate in-line using a carbstone and T-bar at the outlet of the centrifuge. We add about 2g/L of CO2 (carb levels in FV pre-transfer being around 3g/L. We tend to see 5-10ppb O2 pick up from FV to BBT. 

    If we transfer 10,000L, we are adding 20kg of CO2 to about 10,600kg of beer. If the CO2 contains 30ppm O2, that means we are injecting 60g of oxygen at high pressure into the beer stream in a high turbulence low pressure zone, encouraging gas solubility. If all the O2 was dissolved into the beer, we'd be talking about 60g in 10,060,000g of beer, or 59.6ppb. But like I said, we're seeing 5-10ppb pick up, and that's including pick up from the centrifuge and the BBT as well. 

    Let me know what you think, and thanks again for your input!

    Cheers,



    ------------------------------
    Francesco Mayell
    Lead Brewer
    Brixton Brewery
    London
    02036098880
    ------------------------------



  • 20.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-15-2023 07:28

    Hi Francesco,

     

    As a very rough "rule of thumb" I find that for every 1 ppm DO in CO2 used to bump Beer Carbonation by 1 volume (2 g/l), I see a 1 ppb increase in beer. I don't mean to be exact, I just use this figure for Order of Magnitude. So, if you want to increase your carbonation by 1 volume using CO2 with 5 ppm DO, you are adding 5 ppb (more or less!).

     

    For me, at least, as a shipping brewer looking to maximize shelf live, I would find this excessive.

     

    In my experience, a well-managed brewery should be able to pick up 0 – 2 ppb from Lager thru Clarification to BBT.

     

    I hate mentioning values as DO meters are imperfect (need to be calibrated and validated regularly) and measured DO levels are fleeting, but this thread asked, so:

     

    BBT < 2 ppb

    In Small Pack DO < 5 ppb

    In Small Pack TPO < 20 ppb

     

    Thus the DO added from any artificial carbonation is significant, IMHO

     

    Disregard this concern if you are in the enviable position of selling your beer over the bar in your Tap Room. You are doing it right as I'm sure God never intended us to take the beautiful beverage that is beer and stuff it into little cans or bottles for future consumption!

     

    Cheers,

    Dan Carey






  • 21.  RE: Co2 scrubbing with lagers to reduce sulfur levels

    Posted 12-19-2023 14:56
    Edited by Emma Nygren 12-19-2023 14:56

    CO2 recovered and condensed to liquid CO2 was never considered an oxidation issue. However O2 vs CO2 solubility is not the issue as O2 can react quickly to produce stale flavours etc. Recall that O2 levels in beer do NOT reveal the amount of O2 reacted.