Rob,
I took time to go through quite a few resources in an attempt to answer your question in regards to how much free chlorine/chloramine is too much and I could not find any. Unfortunately, it may come down to your process and how much free chlorine it can handle without impacting sensory. The answer to the question may have to do as much with the product being produced and the process.
For example, if the water in question is being used in the brewhouse and all of it is being boiled in the kettle then likely free chlorine levels can be higher as a large portion of the free chlorine will be driven off in the boil. Also, chlorine reacts much faster with ammonia than phenols so it is conceivable that chlorine would be more bound in the brewhouse where ammonia levels are higher than post fermentation where they are likely reduced by fermentation. (KINETICS OF CHLORINATION OF PHENOL - CHLOROPHENOLIC TASTES AND ODORS* G. FRED LEE and J. CARRELL MORRIS Int. J. Air Wat. Poll. Pergamon Press 1962. Vol. 6, pp. 419-431)
One of the reasons chloramines is used is it has better residual strength in the water distribution system. This is good news for drinking water quality but unfortunately it makes boiling reduction slower.
If the water being used is post boil/no boil or in high gravity brewing dilution then the levels would need to be lower. Waters that are for CIP rinse could be higher (within reason for stainless compatibility).
As I am sure you are already aware, the risk we are primarily concerned with is chlorophenol formation from chlorine interacting with the beer. The chlorophenols can have sensory impact on the beer.
One interesting thing is if you use a GC for diacetyl checks you can normally see a chloroform peak. The bigger this peak then likely the higher the chlorine/chloramine content the sample was exposed to.
Normally in activated carbon, we manage the Total Trihalomethanes (TTHM's). These are what form when chlorine/chloramine react with organics. Some of these reactants have very low flavor thresholds in ppt. Again, there is no agreed upon max limits for TTHM's likely because it may depend on the beer being made. I have seen a limits ranging from as low as 5ppb to as high as 20ppb TTHM in breweries post carbon treatment.
Hope this helps.
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Travis Audet
Slant Six Consulting
Hooksett NH
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