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Brewing Low Alcohol Beer

  • 1.  Brewing Low Alcohol Beer

    Posted 07-12-2024 13:10

    Hello Forum,

    I have questions for anyone brewing NA (<0.5%) products using a yeast such as Fermentis SafBrew LA-01 which only assimilates glucose and fructose, not maltose or maltotriose.

    1) What is your target OG and FG for this product?

    2) Are you increasing mash temperature to further limit fermentability of this wort?

    3) How large of a pH drop do you see during this fermentation and are you acidifying wort prior to fermentation?

    4) If you are packaging this product, are you taking a step to stabilize the product such as adding a preservative or pasteurizing?

    Thanks,

    Corey



    ------------------------------
    Corey Zschoche
    Head Brewer
    Callsign Brewing
    North Kansas City, MO
    ------------------------------



  • 2.  RE: Brewing Low Alcohol Beer

    Posted 07-15-2024 14:06

    What is your target OG and FG for this product?

    -- This depends on your end product goals. typical wort sugar make up is:

    • Monosaccharides: 12%
    • Sucrose: 5%
    • Maltose: 47%
    • Maltotriose: 15%
    • Higher saccharides: 25% 

    The apparent degree of fermentation with LA01  is around 13.5%, so an OG of 7.2P should give 0.5% ABV post fermentation. 

    2) Are you increasing mash temperature to further limit fermentability of this wort?

    Increasing mash temperature can decrease the fermentability of the resulting wort by increasing the length of sugars found in the wort. The use of malts that are rich in ferulic acid and coumaric acid (wheat) with a rest at 40-50°C (104-113°F) during brewing operation, will promote the production of 4-VG and 4VP (phenols).

    3) How large of a pH drop do you see during this fermentation and are you acidifying wort prior to fermentation?

    pH will need to be adjusted to a safe level and target about 4.2-4.4. One way to do this is using a lactic acid fermentation pre-LA01, (kettle sour) LP652 has been shown to remove POF in final beers, if non-phenolic beer is desired. This produces a great N/A beer in my opinion. 

    4) If you are packaging this product, are you taking a step to stabilize the product such as adding a preservative or pasteurizing?

    Yes, pasteurization is highly recommended. As soon as your ADF is reached, the beer must be cold crashed and put to maturation. Typical fermentation time is around 40 to 48h. The beer must be kept cool until pasteurization. Any cross-contaminant could otherwise take over and ferment the remaining sugars.

    Cheers and happy to share more info on the products like presentations and TDS. There are links on the Fermentis webpage and on the new redesigned app. 



    ------------------------------
    Matthew Winans, Ph.D.
    Consultant
    Fermentis
    Portland OR
    (304) 483-1786
    ------------------------------



  • 3.  RE: Brewing Low Alcohol Beer

    Posted 07-15-2024 15:21
      |   view attached

    Hi Corey,

    Here is some information to point you in the right direction:

    • OG varies based on mashing schedule, but is generally in the 6-7º Plato range.  Typical glucose concentrations in this range will result in ABV < 0.5%.  Expect about 1º Plato drop during fermentation.
    • Mashing hot and thin will produce less glucose than a normal mash.  Target ~167-176ºF/75-80ºC at 3-3.5 liter water per kg malt.
    • I don't know the typical pH range, but do know that is below 4.6.  Definitely something to monitor and adjust down if above ~4.4.
    • The only preservation method currently accepted by the industry is pasteurization after packaging.  Batch pasteurization in a mash tun may sound sketchy, but it's definitely a method that works for small breweries.  You do have to have a process that can be monitored and verified, but that goes with any pasteurization method.

    One thing to consider is kettle souring before fermentation.  I visited Fermentis' campus last year for their Sharing Days program and they had three NA beers fermented with LA-01.  One was essentially a control beer, the second was produced using the same mash method and recipe except the wort was kettle soured before the LA-01 fermentation, and the third beer was the second beer with citrus aroma and flavor added from a natural citrus flavoring.  They were all good NA beers, but the two sours did not have the typical worty notes found in most NAs in the world.  I personally found the third beer to be crushable (sorry for using that term, but it's appropriate) and not something I would guess to be NA.

    Although no one is going to advise you to not pasteurize packaged NAs, serving them in your taproom is something to consider after doing lots of reading and talking to folks about the risks.  The thing I like about sour NAs is the low pH (~3.4) because pH is a major hurdle to pathogenic microbes when sufficiently low.

    Food for thought: Root Beer typically has a pH in the 4-4.5 range.  Soda pHs are well-documented in dental literature because low pH beverages, especially those with lots of sugar, damage teeth more than other beverages.  Dentistry aside, root beer typically contains about 10-12% sugar, is not pasteurized, has no hops, sits on a shelf without issue, and is usually preserved with benzoate and/or sorbate.  The main reason that pathogens are not typically found in sodas is the lack of an ingredient vector (things change when fruit is used) and because soda pH is usually less than 4.  This is a good review of soda that may provide some insights into your question.

    I will finish with a plug for the upcoming World Brewing Conference in Minneapolis (August 17-20).  There are several talks being presented about non-alcoholic and low-alcoholic beverages (NABLABs).  For any one seriously looking to produce NABLABs, these presentations will completely justify the cost of the meeting.  One thing I can tell you with absolute certainty is that NABLAB production is way different from normal beer brewing and the costs and risks of failure are way too high to use trial and error experimentation.

    Cheers!

    Ashton



    ------------------------------
    Ashton Lewis
    Manager of Training and Technical Support
    BSG Craftbrewing
    MBAA District Great Plains, Technical Chair
    Springfield, Missouri
    (417) 830-2337
    ------------------------------

    Attachment(s)



  • 4.  RE: Brewing Low Alcohol Beer

    Posted 08-09-2024 08:27

    A few more things not already mentioned by Matthew and Ashton. 

    • Matthew's FG sounds crazy high but we've been pleasantly surprised that a FG of around 5.9P works just fine and is not syrupy sweet. I believe this is because you don't also have alcohol contributing sweetness.
    • We only see the pH drop about 0.1-0.3 during fermentation (depending on which NA yeast we use). And if you dry hop, you're going to lose that gain completely. I recommend acidifying first in the brewhouse and then checking and adjusting again when cooled just in case. The magic number you want to get below is 4.2 as above that is where pathogenic bacteria have been known to be able to grow in non-alcoholic beer. Setting a target of 3.9-4.0 isn't a bad idea and won't make your beer taste like a sour.
    • Here in Europe I'm starting to see more and more people who don't have the means to pasteurize use a preservative called Nagardo. It has pretty minimal labeling requirements, but I'm not sure what the requirements are in the US.


    ------------------------------
    Tamar Banner
    Head Brewer
    To Øl
    Svinninge
    45 31703340
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  • 5.  RE: Brewing Low Alcohol Beer

    Posted 08-09-2024 12:31

    Responding to your comment about a FG of 5.9 plato sounding surprisingly high.  This is because most brewers are used to looking at FG in terms of apparent extract, which isn't actually a true number.  If you compare it to an average beer's Real Extract, which is the true measurement of extract without the influence of ethanol that reduces the density of the sample and makes the extract appear lower than it actually is, It is actually very much in line with where a "normal" beer would finish in terms of FG.



    ------------------------------
    Jason Weihbrecht
    GM of Brewery Operations
    Oskar Blues Brewery
    Brevard NC
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  • 6.  RE: Brewing Low Alcohol Beer

    Posted 08-12-2024 13:07
    Part of the problem is confusing notation. The word "gravity" should apply strictly to specific gravity or derived concepts like gravity points [GP = (1000(SG -1)].
    Degrees Plato refers to extract, that is, dissolved solids concentration, in mass percent. One can have an apparent and a real extract, but gravity is a measurement; it as always real.

    Roger Barth, PhD
    Professor Emeritus of Chemistry
    West Chester University
    rbarth@wcupa.edu

    Author of
    The Chemistry of Beer, The Science in the Suds, Second Edition. ISBN 978-1-119-78333-0
    Mastering Brewing Science: Quality and Production. ISBN 978-1-119-45605-6.

    ________________________________

    This e-mail message was sent from a retired or emeritus status employee of West Chester University.




  • 7.  RE: Brewing Low Alcohol Beer

    Posted 08-13-2024 17:15

    Real measurement; as was the lovely "Brewers Pounds" prior to SG !



    ------------------------------
    Keith Armstrong
    Retired
    Edmonton AB
    (780) 504-4245
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  • 8.  RE: Brewing Low Alcohol Beer

    Posted 08-23-2024 12:46

    I appreciate this thread and the mention of Nagardo had me looking a little more into that product.  Its claimed antimicrobial protections are derived from the edible fungus Sweet Osmanthus Ear (bot. Dacryopinax spathularia).  Seeing this had me thinking...has anyone looked at the addition of hop beta acid extracts to NA beer to provide microbial protection?  I know that beta acids have been used in the production of sausage (particularly Bologna in this research from the Fraunhofer Institute for Process Engineering and Packaging https://www.sciencedirect.com/science/article/abs/pii/S095671352100178X) to combat pathogens like listeria.  It is unclear to me in reading the abstract of this paper as to whether the study looked at the efficacy of beta acids in combating gram positive bacteria as a stand alone solution vs. the use of sodium nitrite or in conjunction with sodium nitrite.  It does mention greater efficacy and lower minimum inhibitory concentrations in a slightly acidic, anaerobic environments with "reduced water activity".  Well... beer gets 2 out of 3 there right.  

    Obviously, there can be drawbacks to "additives" in beer, be it input cost, consumer perception and confidence, and potential changes in sensory, but the idea of being able to safely provide quality NA products to customers without the capital intensive (not to mention space & energy intensive)
    investment in pasteurization is certainly intriguing.  (Ashton's mention batch pasteurization in a mash tun also has some intrigue and perhaps he can share an SOP here for that operation?).   If that could be achieved with a hop product, staying true to beer's spirit, then all the better.  So if there isn't research already published on the matter, it would certainly seem to have potential for an enterprising brewing scientist...of which I am far from. 



    ------------------------------
    Geoff Deman
    Head Brewer/Director of Brewing Operations
    Free State Brewing Co
    Lawrence KS
    (785) 843-4555
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  • 9.  RE: Brewing Low Alcohol Beer

    Posted 08-26-2024 19:05

    Geoff,

     

    The problem with the Beta Acids, as I understand it, is that once fermentation is complete, very few stay in the beer. They precipitate out with the yeast because they are fairly insoluble in beer. So those only provide protection during fermentation (and only against Gram Positive bacteria). That protection will fall considerably after fermentation is complete. I suspect that in the sausage example, being semi solid, they are sort of trapped in solution. Interesting mention though. I hadn't heard of that application.

     

    Kind Regards,

    Steve Bradt | Craft Sales Representative

    Lawrence, KS 66044  – USA

    cell: (785) 307-4587 |

         |  HOPSTEINER.COM

     






  • 10.  RE: Brewing Low Alcohol Beer

    Posted 08-27-2024 14:11

    Steve... My thinking in regards to Beta Acids were more as a downstream, finishing addition, post fermentation and filtration.   The cited research noted "reduced water activity" as a key component to the success in the study and given that and your comment regarding beta acids being "fairly insoluble in beer" it makes me think that Beta Acids are hydrophobic.  Perhaps nanoemulsion technologies being used in the cannabis space and in downstream products currently used by brewers, like water-soluble terpenes could be employed in the delivery of beta acids to aid in its efficacy?  



    ------------------------------
    Geoff Deman
    Head Brewer/Director of Brewing Operations
    Free State Brewing Co
    Lawrence KS
    (785) 843-4555
    ------------------------------



  • 11.  RE: Brewing Low Alcohol Beer

    Posted 08-27-2024 15:25
    Water activity is essentially the mole fraction water. Beer with 8% ABW would have a water activity around 0.97. It is not feasible to manipulate the water activity in beer. It is always near 100%.

    Roger Barth, PhD
    Professor Emeritus of Chemistry
    West Chester University
    rbarth@wcupa.edu

    Author of
    The Chemistry of Beer, The Science in the Suds, Second Edition. ISBN 978-1-119-78333-0
    Mastering Brewing Science: Quality and Production. ISBN 978-1-119-45605-6.

    ________________________________

    This e-mail message was sent from a retired or emeritus status employee of West Chester University.




  • 12.  RE: Brewing Low Alcohol Beer

    Posted 08-26-2024 19:05

    A friend shared this with me at WBC last week. Seems promising, but probably some work proving it out for NA and getting FDA/TTB approval as an additive.    https://patents.justia.com/patent/20130018106

    HOP ACIDS AS A REPLACEMENT FOR ANTIBIOTICS IN ANIMAL FEED

    May 9, 2012 - John I. Haas, Inc.

    A method of using hop acids for increasing food and energy uptake from feed by livestock is described which includes delivering the hop acids for oral ingestion to the animals by mixing the acids with livestock feed. The acids are mixed with the feed in an amount to inhibit certain types of undesirable bacteria in the livestock's digestive system, thereby increasing the production of propionate and lactate and decreasing the production of methane gas.

    Cheers,

     Kevin



    ------------------------------
    Kevin McCabe, PhD
    Founder
    Double Strand Consulting
    kevin@doublestrandconsulting.com
    https://www.doublestrandconsulting.com/
    ASBC Alternative Beverage Subcommittee Chair
    ASBC Technical Committee
    MBAA Webinar Committee Chair
    TTB Certified Chemist
    ------------------------------



  • 13.  RE: Brewing Low Alcohol Beer

    This message was posted by a user wishing to remain anonymous
    Posted 08-26-2024 08:21
    This message was posted by a user wishing to remain anonymous

    Has anybody here any experience / insight into using Nagardo as a means of controlling Diastaticus / Wild Yeast in Finished Beer for kegging beer, in the absence of Flash Pasteurisation? 




  • 14.  RE: Brewing Low Alcohol Beer

    Posted 08-28-2024 14:13

    This is an interesting question and I would recommend making it into its own post. As it stands, it's kind of buried in someone else's post (and it's been 2 days and no one has answered). That's a long way of saying I think you're more likely to get more attention and more information if you make a fresh post!



    ------------------------------
    Nassim Sultan
    Brewer/Free Agent
    nassimsultan@gmail.com
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  • 15.  RE: Brewing Low Alcohol Beer

    Posted 08-30-2024 14:26

    Responding to Geoff's questions regarding Beta Acids, there is not certainty with the folks I have talked to that enough Beta would actually remain in solution, even using a nano-emulsion solution, to guarantee micro stability. Not to say it won't work, but more to say it should be rigorously evaluated under controlled conditions before assuming that will yield a reliably safe product under a variety of market conditions out of the brewers control.

     

    Kind Regards,

    Steve Bradt | Craft Sales Representative

    Lawrence, KS 66044  – USA

    cell: (785) 307-4587 |

         |  HOPSTEINER.COM